Hydroponics is a method of growing plants without soil, in which the plant receives from the solution all the necessary nutrients in the right quantities and exact proportions (which is almost impossible to do with soil cultivation). The word hydroponics came from the Greek. υδρα - water and πόνος - work, as a result we get a "working solution".
Hydroponics is not new. Its history begins with a deep antiquity. For example, Hanging Gardens, as the archaeological excavations of ancient Babylon, one of the Seven Wonders of the World tell us, were probably one of the first successful attempts to grow plants on artificial soils.





Floating gardens of the Aztecs in Central America - another good example of the application of hydroponics technology. On the shores of Lake Tenochitlan (Mexico), the nomadic tribes of the Indians were forced out of their fertile lands by warlike neighbors. And then the Aztecs invented rafts of long reed stalks, on which silt was laid from the bottom of the lake. These rafts they called "Champas". So a plentiful harvest of vegetables and fruits was grown, because even the trees grew beautifully and fruited.Roots making their way to the water delivered the plant moisture.




Hydroponic method


The method of hydroponics is based on the study of the root system of the plant, and specifically how the plant feeds. Scientists have worked for decades to understand what the root extracts from the soil. It was possible to find out this thanks to the experiments of growing plants in water. Certain nutrients (mineral salts) were dissolved in distilled water.


The plant was grown on this solution in an ordinary glass jar. And experiments have shown that the plant develops well if potassium, sulfur, iron, magnesium, calcium, nitrogen and phosphorus are present in the solution. Scientists have found out that if from the solution with nutrients to exclude elements such as potassium, plant growth stops. It turns out that without calcium, the root system can not develop. Elements of iron and magnesium are necessary for the plant to form chlorophyll. The proteins necessary for the formation of protoplasm and nucleus can not be formed without sulfur and phosphorus.


For a long time, scientists thought that only these elements are needed for the normal development of plants. But later the scientists found out that the plant also needs very small amounts of other elements, which are why they are called microelements.


Approximately at the same time in the nineteenth century the Russian scientist KA Timiriazev, and in Germany F. Knop developed a method of growing plants in aqueous solutions.


In 1936, in the USA, Gerikke tested growing vegetables in solutions, giving the name to this hydroponics method . In our country, the first successful experiments of growing vegetables on hydroponics were delivered in 1938-1939. At first, plants on hydroponics were grown exclusively in water, without a substrate. But when grown in water, the supply of roots with oxygen was low, the reaction of the solution is unstable, so individual roots and plants perished.


Therefore, the cultivation of plants in water has not found application, and other methods of hydroponics have been developed . The roots of the plant are placed in a relatively inert substrate, which is immersed in a solution of the necessary nutrients.


Depending on what substrate is used, various methods of hydroponics have appeared:


Agregatoponica - when the roots are placed in solid inert, inorganic substrates - expanded clay, gravel, sand, gravel, etc.


Hemoponics - moss, sawdust, peat moss and other low- dosage organic materials are used for plant nutrition;

Ionotoponics substrate from ion-exchange materials;

Aeroponics - there is no solid substrate, the roots hang in the air of a darkened chamber.

And so, when grown hydroponically, the roots of the plant, not in the soil, but in the substratum, a soil substitute that has no nutritional value, roughly speaking, the substrate simply creates support for the development of the root system.

In addition, in hydroponics, the absorption of nutrients is faster, and additional oxygen stimulates a more rapid development of the root system. After all, the plant does not need to spend energy on the search for nutrients, they are easily accessible form fed to the roots of the plant. Therefore, the plant uses the saved energy for development and growth. Also, when grown on hydroponics, water is used less. What is especially important in the industrial cultivation of agricultural products. Especially for countries with a lack of fresh water.





As a result, hydroponics allows you to regulate the conditions of growing plants - create a diet for the root system, which fully meet the needs of plants in nutrients.Using hydroponic technology in closed rooms, we can also regulate the concentration of carbon dioxide in the air, favorable for photosynthesis, regulate the humidity of the air, air temperature, and the duration and intensity of illumination.


Creation of ideal conditions for plant growth ensures maximum yields, better quality and for shorter periods.





Advantages of the hydroponic method of growing plants:


With the application of the present method, the yield of fruit plants is substantially increased.Intensive flowering of ornamental plants also proves the positive effect of hydroponics on their growth. This method helps to supply the plant with all the necessary nutrients. It grows strong and healthy, and much faster than in the soil.


The plant does not accumulate harmful elements that are harmful to the human body and which are contained in the soil. As a rule, these are toxic organic compounds, excess nitrates, radionuclides, heavy metals and others. This is especially true for fruit plants. After all, when using the hydroponics method, plants receive only useful substances.


Plants do not need daily watering. And the water flow during hydroponics is much easier to control.Each plant requires an exceptionally individual approach. Depending on the growing system and the capacity of the tank, it is necessary to systematically add water to one plant every three days, once a month.


In soil cultivation, plants often suffer from drying out and lack of oxygen, in case of overmoistening.With the use of the method of hydroponics, this is absolutely impossible.


The procedure for transplanting perennials with the use of hydroponics technology is greatly facilitated. After all, when they are transplanted into the soil, the roots are in any case traumatized, to one degree or another.


Thanks to hydroponics, it is possible to avoid problems such as pests and all kinds of fungi and diseases that occur in plants growing in the soil. The question of the use of pesticides by itself disappears.


No need to use new soil, which significantly reduces the cost of the process of growing indoor plants.


From a practical point of view, it is easier to take care of such plants, there is no dirt from the ground, there are no extraneous odors, there are no pests that can start in the soil, and then spread to the premises.


The disadvantages of applying hydroponics technology:


Initially, the cost of such a solution will be significantly higher than the acquisition of ordinary soil.


It is necessary to invest a little labor in order to assemble the system on its own. It takes a lot of time and effort. And if you already buy a ready system, then you will have to pay a certain amount.Plus, the initial costs of both time and money will pay off with interest, as the plant will grow several times faster and take care of it will be much easier.


Stereotypes and public opinion give their own. Many such plant growing methods are associated with an artificial method using chemical fertilizers - that is, pesticides that adversely affect health.However, such judgments arise solely from ignorance of what hydroponics is.
The process of transplanting a plant from the ground into a hydroponics system
Place an earthen lump in the bucket with the root of the plant and soak for several hours with water at room temperature.


At the end of this time, carefully separate the ground under the water and, using a light stream of water at room temperature, gently wash the roots.


After cleaning, spread the roots to the bottom and fill them with a substrate. In this case, it is not required that the plant directly touches the water layer directly with the roots. The solution rises up the capillaries of the substrate and reaches the roots. After a while, the plants will sprout to the required depth.


Pour the substrate on top of plain water. Then pour the water into the vessel to the required level and leave the plant to adapt for about a week.


Only after the expiration of this period, fertilizers can be added to the water.

The role of the method of hydroponics in modern agriculture.


Few people think about the fact that in a couple of decades the population in the villages will not be left at all. According to the results of research in 50 years almost all the inhabitants of our planet will live in cities. Who will grow food? Moreover, today most of the soil that is capable of yielding crops has already been used. Part of it is seriously damaged by the barbarous methods of agronomists. And what will future generations have?


It is necessary to solve this acute problem today. It is no less significant than the disappearance of minerals. The only solution is to transfer agriculture to the city. This will also solve the issue of transportation of crops. The main goal is to collect as many fruits as possible from the smallest area.Leading world architects such an idea - to create urban vertical farms skyscrapers has long been haunted. Not for nothing recently appear at first glance the bizarre projects of landscaping cities and the construction of urban farms.

Thanks to the application of the latest achievements in technology and science in the present field, hydroponics technology has been developing at an incredible rate in recent years. In ultramodern hydroponic systems, only plastics are used. Even the pumps are made with an epoxy coating. Due to the durability and harmlessness of such materials, their conscientious application with neutral substrates is a direct way to success. The use of plastics pushed to get rid of expensive and not easy-to-use metal structures of tanks and gutters.

With the development of suitable for use in the hydroponic system of pumps, plumbing fixtures, timers, solenoid valves and other equipment, hydroponics can now be fully automated, which will reduce the main and production costs.

Equally important achievement in the field of hydroponics was the development of a balanced diet for plants. And although research in the realm is still ongoing, the developments have already been widely applied.

In the development of hydroponics technology, various countries of the world are actively participating.Such states as Australia and New Zealand, countries of South Africa, Italy and Spain, Israel and Scandinavian countries show their interest in this system. In Europe, many vegetables and berries are grown according to the hydroponics system. For example, strawberries grow faster and the harvesting of berries is greatly facilitated. The use of ultramodern nutrient solutions makes it possible to significantly increase crop yields and also to reduce the area under their sowing.

Hydroponic systems are becoming increasingly important today. Due to the increase in demand and the increase in the mass market, the production of structures is cheaper and the cost of hydroponics is reduced. Developments in the field of system design make it possible to grow plants not only compactly placed on one level, but also to fill the volume of premises involved in the process, thus saving the working area and significantly increasing the yield of finished products. At the same time, labor costs in servicing plants are significantly reduced.


Reduction of labor input using hydroponics technology for growing plants is achieved due to several significant factors.


From the growing process, the concept of "fertile soil" is completely excluded. After all, the soil in hydroponics is present only in the seedling state of the plant. It is worth noting that the seedlings of plants are grown in the traditional way, and then it is placed in a pot that is filled with some liquid permeable friable substrate. For example, perlite large sand, crushed claydite, small gravel and other. The main task of the substrate is to keep the root system of the plant. In this case, all the nutrients from the plant are absorbed from the special solution.

Absolutely eliminated such procedure, as "watering". After hydroponics involves a systematic irrigation with a nutrient solution of the root system of the plant. This solution has a practically stable composition. Thanks to him, the plant does not suffer from starvation or lack of moisture.And it develops rapidly and evenly in comparison with its soil relatives.

Minimized the possibility of the emergence of insects, larvae, weeds and competitors. Seedlings are planted almost in a sterilized soil, and then the ground is completely washed away. And in the solution, no seeds of weeds simply can not be.

When using hydroponics technology, there is no need for weeding, loosening and other types of soil treatment. And the system can be completely automated.

And if hydroponic technology is well established, the process of growing plants is directly in growing seedlings and harvesting. It is also necessary to systematically monitor the hydroponic plant and add the solution.

The hydroponic system turns the process of growing greenery, vegetables and spices into a very pleasant occupation.



What should be the soil?

Hydroponics does not use ordinary soil, but uses different types of substrate. Each of them has its own characteristics and is suitable for certain plants.
Gravel is characterized by low cost and minimal moisture retention properties, which is a plus in hydroponics.
Also a common substrate is expanded clay , which is relatively inexpensive, retains little moisture and gives good air access to the root system of plants.
Sphagnum moss is well suited for hydroponics, it is an environmentally friendly and safe substrate providing good hydration and aeration.
Coconut substrate is an excellent solution for hydroponic systems, satisfying the needs of plants in minerals, is characterized by a longer service life than moss.
Mineral cotton wool is similar to a coconut substrate, but is inorganic and will not give plants nutrients, which requires constant monitoring of the mineral fertilizer content in the solution.
A mixture of perlite and vermiculite in a ratio of 1: 1 is the best solution for the wicking type of hydroponic plants, since it retards the moisture and minerals necessary for plants.
In general, the choice of the substrate for hydroponics depends on the culture being grown, the type of hydroponic system and the material costs foreseen for these needs.

Hydroponic solution

When preparing the solution, it is necessary to take into account not only the plant itself, but also the water quality. First of all, you should pay attention to the acidity (pH) . For this, it is necessary to carry out water analysis (pH norm 5.5 ÷ 6.5).
If the pH is more or less, special drugs should be used to raise or lower the pH (eg pH Down or pH Up). After that you can add special fertilizers to the water (for example, the Flora Series fertilizer complex) according to the instructions.
It is recommended to use only special balanced fertilizers for hydroponics or fertilizers prepared by own hands, but strictly observing the recommended proportions.
An important factor is the temperature of the solution.  The lower its temperature, the less air dissolves in it. The temperature of the solution should be about 18 ° -24 ° C.
 If you need to quickly make a house for your car, then you can very simply make a garage from a foam block with your own hands.
Can I transplant orchids during flowering? You will find the answer in our article.

Growing roses on hydroponics

To grow roses on hydroponics, it is worth applying the technology of nutrient layer or low-volume technology .
In the first technology, the solution flows along an inclined channel and thereby it ishes the roots of all plants. This method is ideal for growing roses.

In low-volume technology plants are planted in mineral blocks, and when roots appear, the blocks are installed on mats with drainage holes. Also used is drip irrigation and specially selected for roses fertilizer. It is worth mentioning that the nutrient solution should be prepared strictly taking into account the recommended concentrations.

Aquaponics

Aquaponics is the cultivation of a plant in a closed water system. What is the difference between aquaponics and traditional hydroponics? The fact is that water is saturated with the products of vital activity of fish that are in the irrigation tank. Plants, by absorbing the products of the vital activity of fish, purify the water in which they live. This creates a sustainable ecosystem that allows us to live in "commonwealth" with both fish and plants. This is a symbiosis, where feces are needed to feed plant crops, and plants function as a natural filter for water purification.
Aquaponica is a natural growth mechanism, which makes it possible to completely exclude chemicals from plant growth technology. Using the excrement of fish, the plant receives all the necessary and important nutrients necessary for their growth. It allows the creation of unique, complex ecosystems that involve the cultivation of both flora and fauna.
In such systems, bacteria process fish waste into compounds necessary for plant nutrition. More than 50% of the waste generated by fish is ammonia, which leaves with urine and through the gills. In significant amounts, it is toxic to all living organisms. Nitrifying bacteria act in the soil, which decompose ammonia to a form accessible to plants. Similar bacteria work in the water environment.




The maintenance of fish also requires special knowledge and skills to create a balanced ecosystem. Which fish is best used?
  • Tilapia is the second most popular fish in the world. Tilapia is ideal for aquaponics systems. It simply grows, it grows well, does not always withstand the favorable conditions of the aquatic environment, is omnivorous and actively eats feed.
  • Koi is one of the species of carp inhabiting the countries of Asia and found in large ornamental water bodies. For those who like this fish, the aquaponic system is a good way to grow it.
  • Trout - also used for breeding in aqua systems with a cool water temperature. Trout needs a temperature of 10 ° C to 20 ° C. It very quickly gaining weight and is unpretentious to feed, which quickly recycles.
  • Other species suitable for such systems are mussels, freshwater shrimps and crawfish.
Do not forget that the quality of the feed is important not only for the health of fish, but also for the health of the grown plants. The composition of the feed includes proteins, fats, minerals, etc., which consume fish in the wild naturally. Sources of such nutrition in aquaponic systems can be fish meal, corn, soybean and other substances of animal origin after their processing.
All fodders for fish, especially brands that use more natural ingredients and in lesser amounts, preservatives, have a certain, limited shelf life. Keep them in a cool, dry place.
There are many tips and recipes for feeding fish. The most effective recipe: it is better to use as much food as the fish eat in 5 minutes. The remainders of the feed should be removed from the reservoir in which the fish lives.

How to raise acidity (pH) in an aqueous medium?

To increase the pH, use calcium carbonate and potassium carbonate, alternate them or add in equal amounts at the same time. They are used more often for several reasons:
  1. They impart strength to the buffer system.
  2. They are non-toxic and do not leave burns or ulcers on the surface of the skin, unlike the hydroxides.
  3. They are included in the list of the Institute for Review of Organic Additives, as suitable additives for organic cultivation.

How to lower the pH level in aquaponics?

In addition to aquarium options - peat and CO2, advise to use acids: nitric, hydrochloric or phosphoric. Aquagents use phosphoric because it is the safest of these acids and it contributes a small amount of phosphates to the system that are not indifferent to plants. But phosphates contribute to the growth of algae. So if you have active algae in the system, it is better to use a different acid.
In the shop window of our store there are solutions for aquaponics to change and control the acidity of the environment. On  this page  you can find pH UP and pH Down.
Do not use citric acid, because it causes the death of bacteria. Do not use vinegar, because it is weak as an acid. Fish quickly marinate, the lower the pH level.
Changes in the pH level adversely affect the condition of the underwater inhabitants, so be careful with this indicator, change the exponent for a certain period: add a small amount to the system, wait until the substance is evenly distributed throughout the aquarium, then measure the pH level. Repeat until you get the desired result.
The amount of reagent used to change the acidity of the aquatic environment will vary depending on the stage of growth processes and the level of carbon dioxide in the water.

What pH is desirable in aquaponics?

Manage the technology of aquaponics is not easy, because It is necessary to monitor the three main groups of living things: plants, fish and bacteria. While plants "love" a weakly acid reaction of the medium (from 5.5 to 6.5), fish and bacteria are positively related to a slightly alkaline medium (7.0-8.0). It is important to find the average between three living organisms. It is best to keep the pH at 6.8 - 7.0. Such an indicator will give an opportunity to live in normal conditions to all the inhabitants of the system.

What plant cultures can be grown on aquaponics?

Many plants that grow on the ground, successfully master Aquaponics, except for plants that prefer acid soil.

How many times and with what substances to feed fish in aquaponics?

It all depends on what type of food fish prefer. Carnivorous (trout, perch and bass) needs a food with a high concentration of protein (45 - 50%). Omnivorous fish (tilapia, perch, carp, catfish) absorb a smaller amount of protein feed (usually 32% protein). It should also be taken into account that protein is important for young, growing fish.
Feeding should be minimal during the first months. You need to feed the fish so that they take all the food for 5 minutes. It is not more than 1 tbsp. spoons for 20 fishes a day. It should be borne in mind that fish can live for several weeks without eating.
Water can turn green for a while, but this is a non-permanent phenomenon. Once the water in the system is transparent, the number of feeds can be increased to 2-3 times a day. But keep watching how many fish eat feed in 5 minutes. Typically, adult tilapia eat about 1% of their body weight per day, and fry can eat up to 7% of body weight.

When are crop plants planted in the system?

It is recommended to put the plants when the cyclic process is just beginning, before the fish are settled. This gives the plant the necessary time to develop roots and settle down in a new habitat.

What are the advantages of growing on aquaponics?

  • Aquaponics is essentially fish farming. Now you can eat fish without bothering to catch in the water.
  • Plants use 90% less water than in soil cultivation.
  • Aquaponica gives 2 times the best result than receiving products in the same area when grown in the ground.
  • There are no weeds, irrigation and the need for plant nutrition. 
  • This is organic production. Fish waste feeds plants. Therefore, the harvest is as delicious as it is on soil with organic fertilizers.

How to start a growing cycle in such a system?

After you have all the necessary tools to start the process in a cyclic mode, you need to enter a source of ammonia. Usually, for this purpose, the fish are placed in containers, which will add the necessary element to the aquatic environment.

Is aeration important?

That the fish, plants and bacteria do not ache and quickly grow on aquaponics, they need a certain level of dissolved oxygen in the water. Both in the fish containers and in the water space at the base of the plant roots, the oxygen level should be at the level of 5 mg / l or higher.
A suitable level of oxygen is also important for maintaining the life of useful nitrifying bacteria, which convert toxic ammonia and nitrite into nitrate ions. Isolated through the fish gills ammonia, one representative of the genus bacteria (Nitrosomonas) converts into nitrites, and another kind of bacteria (Nitrobacter) converts nitrites into nitrates. All these chemical reactions require oxygen.

Will you need biological control?

To control the diseases of fish and plants in aquaponics, the use of pesticides is prohibited, since many of them are toxic. Also, most chemicals should not be used to treat fish (if necessary) from parasites and diseases, because these agents can destroy useful bacteria. In addition, plants are able to absorb and store them.
The methods of biological control are the only possible option for controlling pests and diseases. Biological control is still a subject for serious research. New methods are being created and tested, and experimental work is under way. As an example - this is the breeding of hardy fish, resistant to many negative factors.



The use of stepper motors is one of the simplest, cheapest and easiest solutions for implementing precise positioning systems. These motors are very often used in various CNC machines and robots. Today I will talk about how the stepper motors are arranged and how they work.


What is a stepper motor?



First of all, the stepper motor is the motor. This means that it converts electrical energy into mechanical energy. The main difference between it and all other types of engines is the way in which rotation occurs. Unlike other motors, stepper motors rotate NOT continuously! Instead, they rotate in steps (hence their name). Each step represents a part of the full turnover. This part depends, in the main, on the mechanical arrangement of the motor and on the chosen method of controlling it. Stepper motors also differ in their feeding methods. Unlike AC or DC motors, they are usually driven by pulses. Each pulse is converted to the degree to which the rotation occurs. For example, a 1.8º stepper motor rotates its shaft by 1.8 ° with each incoming impulse. Often,


Basics of the stepper motor



Like all motors, stepper motors consist of a stator and a rotor . The rotor has permanent magnets, and the stator includes coils (windings). Stepper motor, in general, looks like this:


Generalized scheme of the stepper motor


Here we see 4 windings, located at an angle of 90 ° in relation to each other, placed on the stator. Differences in the ways of connecting the windings ultimately determine the type of connection of the stepper motor. In the figure above, the windings are not connected together. The motor in this circuit has a pivoting step equal to 90 °. Windings are used in a circle - one after another. The direction of rotation of the shaft is determined by the order in which the windings are activated. Below is the work of such an engine. The current flows through the windings at intervals of 1 second. The motor shaft rotates 90 ° each time a current flows through the coil.


Stepper motor operation

Control Modes



Now let's look at the various ways of supplying current to the windings and see how the motor shaft rotates as a result.
Wave control or full-step control of one winding

This method is described above and is called wave control of one winding. This means that only one winding carries an electric current. This method is rarely used. Basically, it is used to reduce energy consumption. This method allows you to get less than half the torque of the motor, therefore, the load of the motor can not be significant.


Stepper motor operation Such an engine will have 4 steps per revolution, which is the nominal number of steps.

Full-step control mode


The second, and most commonly used method, is a full-step method. To implement this method, the voltage to the windings is supplied in pairs. Depending on the way the windings are connected (in series or in parallel), the motor will require a double voltage or a double current to operate with respect to the required winding of one winding. In this case, the motor will produce 100% of the rated torque.


Full-step control
Such a motor has 4 steps per full revolution, which is the nominal number of steps for it.

Half-step mode



This is a very interesting way to get double the accuracy of the positioning system, without changing anything in the hardware! To implement this method, all pairs of windings can be fed simultaneously, as a result of which, the rotor will turn to half its normal pitch. This method can also be implemented using one or two windings. Here's how it works.


Single winding excitation
Single winding

Two-winding excitation
Two-winding mode
Using this method, the same motor can give twice the number of steps per revolution, which means double precision for the positioning system. For example, this motor will give 8 steps per revolution!

Microstep mode



Microstepping is the most commonly used method for controlling stepper motors to date. The idea of ​​the microstep is to feed the motor windings of the power supply not with impulses, but a signal, in its form resembling a sinusoid. This method of changing the position from one step to the next allows a smoother movement, making stepper motors widely used in applications such as positioning systems in CNC machines. In addition, the jerks of various parts connected to the motor, as well as the tremors of the motor itself, are significantly reduced. In microstep mode, the stepper motor can also rotate smoothly as conventional DC motors .


The shape of the current flowing through the winding is similar to a sinusoid. Forms of digital signals can also be used. Here are some examples:


The microstep method is in fact a method of supplying the motor, and not a method for controlling windings. Therefore, microsteps can be used for both wave control and full-step control mode. The work of this method is shown below:


Work in microstep mode


Although it seems that in the microstepping mode, the steps become larger, but, in fact, this does not happen. To improve accuracy, trapezoidal gears are often used. This method is used to ensure a smooth movement.


Types of stepping motors

Stepper motor with permanent magnet


The rotor of such a motor carries a permanent magnet in the form of a disk with two or more poles. Works exactly as described above. The stator windings will attract or repel the permanent magnet on the rotor and thereby create a torque. Below is a diagram of a stepper motor with a permanent magnet.


Stepper motor with permanent magnet
Usually, the step size of such engines lies in the range of 45-90 °.

Stepper motor with variable magnetic resistance


For engines of this type, there is no permanent magnet on the rotor. Instead, the rotor is made of magnetically soft metal in the form of a gear, such as a gear. The stator has more than four windings. Windings are powered in opposite pairs and attract the rotor. The absence of a permanent magnet negatively affects the amount of torque, it significantly decreases. But there is a big plus. These engines do not have a stopping torque. The stopping torque is the torque generated by the permanent magnets of the rotor, which are attracted to the stator reinforcement in the absence of current in the windings. You can easily understand what it is for a moment if you try to turn the hand off the stepper motor with a permanent magnet. You will feel distinguishable clicks at each step of the engine. In fact, what you will feel and will be a fixing moment, which attracts magnets to the stator reinforcement. The work of a stepper motor with variable magnetic resistance is shown below.


Stepper motor with variable magnetic resistance
Stepping motors with variable magnetic resistance usually have a step lying in the range of 5-15 °.

Hybrid Stepper Motor



This type of stepper motors was named "hybrid" because it combines the characteristics of stepper motors with permanent magnets and with variable magnetic resistance. They have excellent holding and dynamic torque, as well as a very small step size, lying within 0.9-5 °, providing excellent accuracy. Their mechanical parts can rotate at higher speeds than other types of stepper motors. This type of engine is used in high-end CNC machine tools and in robots. Their main disadvantage is high cost.


A conventional motor with 200 steps per revolution will have 50 positive and 50 negative poles with 8 windings (4 pairs). Due to the fact that such a magnet can not be produced, an elegant solution has been found. Two separate 50-tooth discs are taken. A cylindrical permanent magnet is also used. The disks are welded one with the positive, the other to the negative pole of the permanent magnet. Thus, one disc has a positive pole on its teeth, the other - a negative one.


Two 50-tooth discs are placed on top and bottom of a permanent magnet


The trick is that the disks are placed in such a way that if you look at them from above, they look like one 100-tooth disc! Elevations on one disk are combined with depressions on the other.

The depressions on one disk are aligned with the elevations on the other


The following is the work of a hybrid stepper motor, having 75 steps per revolution (1.5 ° per step). It is worth noting that 6 windings are paired, each has a winding from the opposite side. You probably expected the coils to be at an angle of 60 ° after each other, but, in fact, it's not. Assuming that the first pair is the uppermost and lowest coils, then the second pair is shifted at an angle of 60 + 5 ° with respect to the first, and the third is shifted by 60 + 5 ° relative to the second. The angular difference is the reason for the rotation of the motor. Control modes with full and half step can be used, however, as well as wave control to reduce power consumption. Below is shown the full-step control. In the semi-step mode, the number of steps will increase to 150!




Do not try to follow the windings to observe how this works. Just focus on one winding and wait. You will notice that whenever the winding is engaged, there are 3 positive poles (red) at 5 ° behind which are attracted in the direction of rotation and the other 3 negative poles (blue) at 5 ° in front, which are pushed in the direction of rotation. The active winding is always between the positive and negative poles.


Connection of windings



Stepper motors belong to multiphase motors. More windings, then more phases. More phases, smoother operation of the motor and more expensive cost. The torque is not related to the number of phases. The most common are two-phase motors. This is the minimum amount necessary for a stepper motor to function. Here it is necessary to understand that the number of phases does not necessarily determine the number of windings. For example, if each phase has 2 pairs of windings and the motor is two-phase, the number of windings will be 8. This determines only the mechanical characteristics of the motor. For simplicity, I will consider the simplest two-phase motor with one pair of windings per phase.


There are three different types of connection for two-phase stepper motors. The windings are interconnected, and, depending on the connection, a different number of wires are used to connect the motor to the controller.

Bipolar motor



This is the simplest configuration. Use 4 wires to connect the motor to the controller. Windings are connected internally in series or in parallel. Example of a bipolar motor:


The motor has 4 terminals. Two yellow terminals (colors do not correspond to the standard ones!) Feed the vertical winding, the two pink ones - the horizontal winding. The problem with this configuration is that if someone wants to change the magnetic polarity, the only way is to change the direction of the electric current. This means that the driver circuit will become more complicated, for example, it will be an H-bridge.

Unipolar motor



In a unipolar motor, the common wire is connected to the point where the two windings are connected together:


Using this common wire, you can easily change the magnetic poles. Suppose, for example, that we connected a common wire to the ground. Having fed one output of the winding first, and then the other - we change the magnetic poles. This means that the circuit for using a bipolar motor is very simple, usually consists of only two transistors per phase. The main drawback is that every time, only half of the available coil windings are used. This is the same as in the wave control of the motor with the excitation of one winding. Thus, the torque is always about half the torque that could be obtained if both coils were engaged. In other words, unipolar motors should be twice as large as the bipolar motor in order to provide the same torque. A unipolar motor can be used as a bipolar motor. To do this, leave the common wire unconnected.


Unipolar motors can have 5 or 6 pins for connection. The figure above shows a unipolar motor with 6 leads. There are engines in which two common wires are connected internally. In this case, the motor has 5 terminals for connection.






8-pin stepper motor
This is the most flexible stepping motor in terms of connection. All windings have conclusions from both sides:


This engine can be connected in any of the possible ways. It can be connected as:
  • 5 or 6-pin unipolar,
  • bipolar with series-connected windings,
  • bipolar with parallel-connected windings,
  • bipolar with one phase connection for applications with low current consumption


How to flash Arduino Pro Mini

Author: genaonyx





Introduction



I welcome you, readers of our resource. Today we'll talk about one controller from the Arduino series, namely the Arduino Pro Mini. It's a small, compact controller that has all the advantages of Arduino, but it's very compact, you can say the smallest of all existing Arduino controllers at the moment. Many are also attracted by the price of its Chinese counterparts, and they cost from one to two dollars apiece (sometimes even less), which also makes one think about buying it. But there is one problem, it's not so easy to flash, especially the Chinese copies that are equipped with the Atmel ATmega168P processor, which the official Arduino Pro Mini controllers did not once equip, and as a result Arduino IDE refuses to flash them, reporting the wrong signature of the processor.

We'll talk about this today. How to flash, what is needed for this, and how to make Arduino IDE work with Chinese copies.

What is needed for this?

Arduino Pro Mini is very compact, and compactness requires sacrifice and sacrifice is a USB interface that is completely mowed in this controller ie. you can not connect the Pro Mini directly to the computer, and as a result you will need either a special USB adapter to TTL or another Arduino controller.
Next, we will discuss three ways how to flash Pro Mini and for all three ways we need something:
  • The first way. Stitching through the USB adapter in TTL - you need the adapter itself in the amount of one piece.
  • The second way. Stitching through Arduino UNO - Arduino UNO is needed, but not simple, but in the classic version, it's the Arduino, in which the processor is made in a DIP package and inserted into the black connector.
  • The third way. Stitch through the SPI interface - you need any Arduino: UNO, Nano, Mega, Leonardo - it does not matter, the main thing is that there was a USB connector for connecting to a PC.

The first way. Flash through USB adapter in TTL


The first and easiest way to download your sketch in Arduino Pro Mini is to purchase a special USB adapter in TTL or as it is called a UART adapter. As a rule, this adapter is the part that was cut from Arduino Nano, turning it into Arduino Pro Mini. The cost of such adapters is a penny, but the choice is even greater. The Chinese have dug them so much that the eyes of one to choose which of them to choose. At the same time the price of this device is not more than one forever green. After you connect the Pro Mini and UART adapter with wires or a cable, it remains only to insert it (adapter) into the PC, install the driver (not all adapters they require) and that's it. Your PC will identify the adapter as the next COM port that appears when you connect any Arduino to your PC. Choose it, pay,

The only nuance in these adapters is the presence or absence of RST or DTR contacts. I recommend buying adapters on which these contacts are. They greatly simplify life and make the firmware process problem-free. If you have already purchased an adapter that does not have such contacts, then every time you download a sketch in Arduino, you have to press the Reset button, which is not always possible to do on time, and this introduces its own inconvenience.

Connecting the adapter you can see on the table below:
Arduino UNO
USB to TTL (UART)
Arduino Pro Mini
RX
RX
TX
TX
GND
GND
5V
VCC
RST or DTR or GRN
RST or DTR

The second way. Stitching through Arduino UNO



For this method we need a classic Arduino UNO. Classical this is the one in which the chip body is made in a DIP package and inserted into a special connector. Here we need to carefully pull this chip with a screwdriver. It is important not to break the processor, do it carefully, without bending your legs.

Arduino UNO
Arduino UNO. The processor is made in a DIP package.
Arduino UNO
Gently pull up and pull out the processor with a screwdriver.

After we pulled the processor out of the Arduino UNO, we essentially got the same USB to TTL adapter, it only remains to connect the wires of our new adapter and Arduino Pro Mini according to the following scheme:

Arduino UNO
Arduino UNO (without CPU)
Arduino Pro Mini
RX
RX
TX
TX
GND
GND
5V
VCC
RST
RST
After you have connected the two Arduino together, you can proceed with the Arduino Pro Mini firmware. We connect Arduino UNO via USB to the PC. We select the COM port in the Arduino IDE settings, we indicate that we are now working not with Arduino UNO, but with Arduino Pro Mini and everything, we fill in our sketches. The method is quite interesting, if you are not afraid to spoil Arduino and next to it there was no USB adapter in TTL.

The third way. Stitch through SPI interface

The third and most uncomfortable way to download your sketch in Arduino Pro Mini is to flash it using the ICSP interface. This interface is present on most Arduino boards. The main contacts of this interface are output to ports 10 to 13, as well as separately in the form of six pads with the ICSP signature. The shoe is located, as a rule, in the central right part of the Arduino.
In this case, the Arduino Pro Mini firmware should be divided into two stages:
  1. Firmware of Arduino board as ISP programmer.
  2. Configuring the Arduino IDE and loading the sketch into the Arduino Pro Mini.
First of all, we must prepare our future programmer. Take for example the tighter Arduino UNO. Then step by step:
  1. Run the Arduino IDE.
  2. File - Examples - 11.ArduinoISP - ArduinoISP.
  3. Tools - Fee - Arduino UNO.
  4. Tools - Port - Select the COM port.
  5. We compile and fill in the Arduino UNO.
Next, we need to connect the two Arduino wires according to the following scheme:
Arduino UNO (ISP)
Arduino Pro Mini
5V
VCC
GND
GND
10
RST
11 (MOSI)
11 (MOSI)
12 (MISO)
12 (MISO)
13 (SCK)
13 (SCK)

Now open the Arduino IDE again. Open the sketch in it that you want to fill in the Pro Mini and perform the following actions:
2. Tools - Board - Arduino Pro Or Pro Mini
3. Tools - Processor - ATmega168 (5V, 16 MHz)
4. Tools - Port - Select port
5. Tools - Programmer - Arduino as ISP
6. Sketch - Download via the programmer
As you can see, sketch loading in this mode is necessary through the special menu "Download via the programmer", and not via the "Download" button on the main form of the Arduino IDE. This is the reason for all the inconvenience. If you press the "Download" button as you normally do, then you will fill the sketch in Arduino UNO, not Arduino Pro Mini, which will overwrite the programmer's sketch. Also, in this mode, the Serial class is unavailable, that is, you can not debug your sketch by exchanging messages on the COM port. Well, one more fly in the ointment is that after this flashing, in most cases, you can reflash the Arduino Pro Mini through the adapter in the same way. This is corrected by filling the new bootloader using the "Tools" menu - "Write the Loader".

Add the Chinese Pro Mini to the Arduino IDE



As I said in this article, Chinese clones sometimes are equipped with processors that did not have the official versions of Arduino Pro Mini and as a result of their firmware you can see the following or similar error.

avrdude: Expected signature for ATmega168 is 1E 94 06
        Double check chip, or use -F to override this check.
The wrong microcontroller is found. Did you specify the correct card in the Tools -> Fee menu?
Fix it easily:
  • First you need to open the folder where the Arduino IDE is located.
  • Then go to the next folder "Folder with Arduino IDE \ hardware \ arduino \ avr \".
  • We search for the file "boards.txt" there and open it in a text editor.
  • Look for the following line in the file "pro.menu.cpu.16MHzatmega168.build.mcu = atmega168".
  • And replace it with "pro.menu.cpu.16MHzatmega168.build.mcu = atmega168p".
  • Restart the Arduino IDE and that's it.
  • If you have for example 328 processor, then we do everything the same, just look for a line with 328 digits.

Conclusion

In this article, I cited as many as three options for sketching skins in Arduino Pro Mini. I personally use the second one. I like him more.


ABHISAK SAMANTA

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